Новый ЧПУ 3D онлайн Измерение Высокоточный беспроводной зонд ЧПУ станок беспроводной зонд Обнаружение кромок

Беспроводной зонд для станков с ЧПУ MYP40.

Беспроводной зонд MYP40 использует передачу оптического сигнала и радиосигнала, в основном используемую в цифровых
Машинный контроль 2D и 3D поверхностей, таких как станки, токарные станки, шлифовальные машины и т. Д., И Сортировка деталей партиями
Найдите другие области обработки. Этот же станок может обрабатывать детали с более высокой точностью. Существенно
Это может снизить скорость брака и скорость переделывания деталей, а продукты с высоким блеском 3C для снятия фаски более однородны и симметричны.

product description

Product name: wireless probe
Item model number: MYP40
Repeat positioning accuracy: 0.001mm
Signal transmission method: radio/infrared
Trigger direction ± X, Y, a Z
Power supply: 14250 lithium battery (3. 6V)
Body material: stainless steel
Stylus: Default flat top tungsten steel stylus (thread M4)
Probe outer diameter: 41mm
Probe length: 54mm
Measuring speed: ≤500mm/min.
Maximum overtravel XY ± 15°, Z4mm
Trigger force: adjustable
Trigger method: contact
Protection class: IP68:EN60529
LED indicator shows:
(1) The indicator light will not light up when the probe is powered on and reset, and it will flash green when the probe is touched.
(2) When the probe's battery is low, touch the stylus and the LED will flash red in rhythm.
(3) After the receiver is powered on, the indicator light on the right side is always on, and a group of green lights on the left side will light up once when the probe signal is received.
Application industry:
CNC machine tools, mold industry, aerospace, grinding machines, milling machines, machining centers,
Processing fields, industrial machinery, rail trains, etc.

Product function brief

1. Batch processing monitoring, continuous automatic sampling of products;
2. It can automatically identify the machine tool accuracy error and automatically compensate the machine tool accuracy;
3. Substitute manual for automatic centering, edge-finding measurement, automatic coordinate system correction, and automatic tool compensation;
4. Directly measure the surface of large and complex parts on the machine tool;
5. Quickly locate the end face coordinates and set the zero point;
6. It can improve the processing capacity and accuracy of existing machine tools, and online correction of large single-piece products
Once completed, no more clamping and rework repair;
7. Improve production efficiency and improve manufacturing quality to ensure product qualification rate;
8. Reduce the manufacturing cost of making part benchmarks and the process of adding I to the shape;
9. The batch is divided into one batch, and it is convenient and quick to adjust the machine for the first piece, make a large sample, and determine the production plan;
10. Reduce machine tool auxiliary time, reduce manufacturing cost, reduce scrap rate, etc.!

Product installation and setup

Probe installation and setup
The MYP40 probe system includes probe and tool holder installation, receiver installation, machine control cabinet connection
line and program debugging.
1. The probe is installed on the special tool handle, and the adjustment screw on the tool handle is used with the aid of a dial indicator.
Adjust the deflection value of the stylus to within 0.005MM.
2. The receiver needs to be connected to the machine controller.
3. The receiver needs to be fixed on the inner wall of the machine tool.
4. The receiver has a strong magnet, which can be adsorbed on the inner wall of the machine tool according to the situation.
The adsorption range is that when the cast iron cannot be fixed, it can be bound with a cable tie.

Adjusting stylus concentricity

1. Install the stylus into the machine tool spindle, and the radial highest point of the stylus needs to touch the dial indicator.
And rotate the spindle 360° to observe the circular runout of the measuring rod.
2. Use 2 M5* 12 pointed screws on the handle to fix the probe on the matching surface of the handle.
It is recommended to use a torque not greater than 2NM.
3. Then adjust the radial jump of the stylus through the 4 M5*6 flat head screws on the top mounting ring of the stylus
verb: move. (Adjustment method: The screw in the largest swing direction must be loosened, and the opposite screw must be loosened.
Immediately lock it, then check the runout value, loosen the screw in the maximum swing direction, and at the same time
The screws in the direction should be tightened immediately. This cycle continues until the swing <0. 02MM. )
4. When the swing value is less than 0.02MM, there is no need to loosen the screws in the direction of the largest swing.
, you can directly tighten the direction screw with the smallest swing with a little force until the swing is less than
up to 0.005MM. (When the measurement accuracy is high, it is recommended to control it within 0.002MM.)
5. At this time, tighten the 2 M5*12 pointed screws on the handle again. Re-rotate the spindle
360° to observe whether the circular runout of the measuring rod is within the ideal range.
6. For the ruby ball needle, the dial indicator must touch the maximum diameter of the ruby ball; for
For the cylindrical flat-bottomed needle, the dial indicator is generally aligned with the position where the bottom of the stylus moves up by 1-2MM.

Probe tool length setting

1. According to the tool setting face of the machining program, select the appropriate tool setting point. hand wheel
*100 gear, shake the stylus to 5-10MM above the tool setting point.
2. Slowly move the stylus down until the blue light of the stylus lights up and flashes, at this time it must be within 5 seconds
Raise the stylus inside until the probe light goes out.
3. Switch the handwheel to the *10 gear, and slowly move the stylus down until the blue light of the stylus is on
The stylus must be raised within 5 seconds until the probe light goes out.
4. Switch the handwheel to the *1 gear, and slowly move the stylus down until the blue light of the stylus is on.
up and flashing.

Probe signal communication debugging

1. Installation of the bottom macro package: input the measurement installation package to the computer through U disk or CF card
Bed memory and locked.
2. Check the confirmation signal before use: through the machine tool signal status diagnosis function, check the
The signal input state when the head is triggered.